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1, Sheet material conveying system:
Adopting all stainless steel frame and structural components, sheet material conveying bracket and clamping mechanism, stainless steel sheet material conveying chain, chain transmission mechanism, and sheet material bracket.
2, Preheating system:
Installation bottom plate of upper and lower preheating plates (made of magnesium aluminum material), upper and lower preheating plates (made of magnesium aluminum alloy coated with non stick coating 7075 aviation aluminum), preheating plate installation bracket and guide mechanism assembly, driving cylinder, photoelectric switch, temperature sensor, and long-life heating tube.
3, Forming system:
Mainly including the installation bracket and guide mechanism assembly of the forming mechanism, driving cylinder, forming lower mold, forming upper mold cavity, forming punch, exhaust control and pressure regulating device, and stroke control device.
4, Filling system:
Balance material cylinder, supporting pipeline, filling valve body, quantitative piston cylinder, pneumatic front and rear open and close filling valve, filling head, driving cylinder, filling system installation bracket, equipped with liquid level control.
5, Upper membrane supply system:
Upper film frame, electronic clutch, color code sensor, micro switch, cylinder, oil-free bearing.
6, Hot and cold sealing systems:
This mainly includes the installation bracket and force increasing mechanism assembly of the heat sealing mechanism, the driving cylinder, the heat sealing plate (spray non stick layer), temperature sensor, heating tube, and the heat sealing lower mold frame. Cold sealing mechanism assembly, drive cylinder, cold sealing plate, cold sealing lower bracket.
7, Punching and shearing system:
Separate punching and shearing system, punching. The bracket and force increasing mechanism assembly are installed by the punching and shearing mechanism, and the punching and shearing drive servo and punching and shearing mold are driven.
8, Main transmission system:
Using a servo motor (Mitsubishi) and a precision reducer to drive the main transmission chain.
9, Operating control system:
Adopting Mitsubishi industrial control electrical systems such as PLC and input/output modules, temperature control modules, human-machine interface, sensors, and stainless steel electrical control cabinets.
10, Rack:
The rack is made of 304 stainless steel profiles, and the base, support plate, installation plate, and panel are all made of stainless steel material.
11, Gas and fuel supply systems:
It consists of pneumatic triple components, air storage tank, cylinder and sensor, solenoid valve, manifold plate, throttle valve, pressure regulating valve, air pressure protection switch, air circuit and connector, etc.
The oil supply system consists of a common pump and a pipeline regulating valve, which provides timed oil supply.
12, Protective cover,
The transparent shielding protective cover is located at the filling and sealing points. There is a high-strength ultraviolet sterilization device inside the protective cover, which can disinfect and sterilize the sealing film during the production process.
(1) Cylinder AIRTAC
(2) Mitsubishi servo system
(3) Temperature control gauge Omron
(4) PLC and industrial control module Mitsubishi
(5) Touch screen WEINView
(6) Optical, proximity sensors, etc. Omron
(7) Low voltage electrical appliance
(8) Remote safety of pipe fittings and valvesEquipment parameters
1.Main technical parameters of the equipment:
1, Main technical parameters of the equipment:
Filling capacity: 180ml
Production capacity: 3500 cups/hour
Compressed air consumption: 1.2m3/min
Forming pressure: ≥ 0.7Mpa
Water consumption: 0.2 tons/hour (cooling water for forming molds)
Sealing qualification rate: ≥ 99.9%
Total power: 26KW
Electric heating power: 18KW
Purified water for filling materials
Power supply: 380V 50Hz (three-phase five wire)
External dimensions: approximately 8350mm x 920mm x 2300mm
Total weight: 3000Kg
2, Equipment applicable packaging material parameters:
Sealing film material: three-layer aluminum-plastic composite film
Applicable sheet material: PET sheet material
Applicable sheet thickness: 0.9mm for cup use
3, Equipment applicable gas source parameters:
Gas source pressure: ≥ 0.8Mpa
Air flow rate: ≥ 1.5M3/min
Gas source purification degree: The gas source is filtered through an oil-water filter
Total weight: 3000Kg
| Type | ZPJDXR-6 | ZPJDXR-8 |
| Production capacity | 3000-4000 cups/hour | 6000-8000 cups/hour |
| Filling volume | Can be customized | Can be customized |
| Voltage | Single phase 220V, 3 phase 220V,3 phase 380V/400V/415V | |
| Air consumption | 1mз/min | 1.5 mз/min |
| Power | 4kw | 6Kw |
| Dimension | 8350mm*920mm*2300mm | 8350mm*920mm*2300mm |
| 3000kg | 3200Kg | |
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